Nova Modular labeling machine 14 heads cold glue – adhesive 8000 bph mašina za etiketiranje

Description




Modular labeling machine 14 heads cold glue – adhesive 8000/14.000 BPH:


This New modular labeling machine can be customized as needed.


Suitable for applying labels:

COLD GLUE AND ADHESIVES


• GLUE collar

• GLUE back

• “U” or “L” seal

• ADHESIVE front

• ADHESIVE back


Bottles-Containers: CYLINDRICAL and SHAPED

No. labeling stations: No. 3 COLD GLUE groups

N. 2 adhesive groups 60 meters ON THE MODULAR TRAY

Head diameter Ø: Ø 960 mm

Plates number: 14

Min/max label length: 10/150

Min/max label height: 15/200

Container diameter/height min/max: Ø 30/80 mm – Height 100/400 mm

Max required speed: 8,000 bph


Basic machine composition


1. System built according to CE regulations


2. Machine operation via PLC (Schneider)


3. Touch-screen control panel for labeler functions installed on a mobile and rotating support


4. Automatic variation of production speed with inverters and detection sensors installed on the conveyor belts


5. Light column indicating the operating status of the labeler


6. Electrical cabinet fixed internally to the machine body.


7. Accident prevention protections consisting of:




On the screw front, with two swing doors


On the labeling station front, single-body circulars a vertical lift




8. Height-adjustable upper head in the Modular labeling machine for different containers with gearmotor, panel adjustment, and automatic stop limit switch.


9. Plate rotation via electronic cams


10. Shaped plates


11. The transmission between the plate and the motor occurs via a maintenance-free gear reducer


12. Quick plate change


13. Body of plates removable from the lower carousel (complete with all their transmission)


14. Cochlea with a stop in phase


Adhesive stations:


15. N. 2 adhesive labeling stations ON THE MODULAR TRAY, including:




Stepper motor


The machine stopped after two labels were missing on the reel


Memory for 200 different labels


Automatic missing label recovery function


4-axis adjustment system, without tools


Reel exhaustion sensor


Standard photocell for non-transparent labels




16. U-shaped or L-shaped sealing pliers with 7 DIVISIONS


Cold glue station:


17. N.3 Cold glue labeling station, type: Norm 4-4-120, including:




Motorization with servomotor


Automatic glue film adjustment


Automatic washing of the drum tweezers for label removal.


Glue pump


Forced oil lubrication


No greasing points


Radial and tangential adjustment with machine in production




18. REMOTE ASSISTANCE


Plastic part for the entry of bottles:


19. Modular labeling machine equipped with:




N.1 Equipment for CYLINDRICAL container format consisting of:


Nr. 1 container introduction screws with UNIVERSAL container shape FOR BOTTLE DIAMETERS FROM 60 TO 120 MM


Nr. 1 entry/exit star


Nr. 1 central container guide


Nr. 14 clay targets




20. N. 4 Smoothing station for labels




21. N.1 Cold glue label equipment


N. 1 Label warehouse


N. 1 set of label-picking pallets;


N. 1 label picking pliers drum;


N.1 Label smoothing station.




22. N.1 Equipment for cold glue labeling




N. 1 Label warehouse


N. 1 set of label-picking pallets;


N. 1 label picking pliers drum;


N.1 Label smoothing station.




23. N.1 Cold glue “L” seal equipment




N. 1 Label warehouse


N. 1 set of label-picking pallets;


N. 1 label picking pliers drum;


N.1 set of pads and hands for the seal pliers.




 


OPTIONAL


1. CHANGE OF CYLINDRICAL BOTTLE FORMAT:

• Nr. 1 entry/exit star

• Nr. 1 central container guide

• Nr. 14 shaped plates

• Nr. 1 ironing set


2. Label equipment

• N. 1 label warehouse

• N. 1 set of label-picking pallets;

• N. 1 label picking pliers drum;

• N.1 label smoothing station.


3. Nr. 1 UNIVERSAL inlet/outlet star WITH LITTLE HANDS CAPABLE OF WORKING BOTTLES WITH DIAMETERS MIN 54 MAX 116


 


OPTIONAL ACCESSORIES:


1. Motorization of the conveyor belt complete with motor reducer, drive head, idle return head, chain, and motor control

2. (alternative) only conveyor belt motor control with inverter (gear motor, towing head, idle head and chain supplied by you)

3. Rotating labeled container collection plate, diameter 800 mm, completely made of AISI 304 stainless steel

4. Rotating labeled container collection plate diameter 1200 mm completely made of AISI 304 stainless steel

5. Supplement price for transformer voltage different from standard  (400V (± 10%) 50 Hz 3PH + earth + Neutral)

6. Main electrical panel with air conditioner in case of factory temperatures above 35°C

7. Paper stop sensor for transparent polypropylene labels (cost for each single labeling station) on the pack lab adhesive station

8. Ionizer for transparent polypropylene labels to eliminate electrostatic charges (cost for each single labeling station)

9. Optical centering

10. Free passage of containers if the labeler is not used

11. UPS panel data backup in the event of a power failure both for the central part and pack lab adhesive station

12. Control of bottle falling at machine entrance

13. List of essential spare parts

14. List of spare parts for 2000 working hours

15. List of spare parts for 4000 working hours

16. Supplement price for the main electrical panel inside the machine in AISI 304 stainless steel (replacement with standard painted steel)

17. Arrangement to insert INK-JET encoder on a carousel with adjustable support and encoder (encoder supplied by you)

18. Mechanical thermal transfer encoder mod. BARBAN CX30 (printing area 20×30) installation on the self-adhesive labeling station to print production batches complete with first production start-up spare parts and adjustable support

19. Control of label presence only on the container with photocells to detect the label at the machine exit, complete with acoustic and luminous alarm and machine stop after a number of repeated errors (for 03 labels)

20. Glue unit height adjustment


 


Standard parameters of the Modular labeling machine:


 Supporting and upper structure in hot-dip galvanized steel

 Top and side cover in AISI 304

 Container transfer


The spacer screw, the input/output stars, and the central guide are made of wear-resistant synthetic material. The lateral and belt sliding guides are made of plastic


 Carousel


The container locking heads have a height tolerance of up to 15 mm


 PLATE HANDLING: ELECTRONIC CAM


 pack lab adhesive station: Self-adhesive labeling station


The pack lab adhesive station was created in modules independent of each other and fixed on a modular aluminum profile – Paper unwinder – Label peeling blade – Drive roller – Support paper rewinder – Electrical panel with quick connections.

Each individual group can be quickly and easily replaced.

The pack lab adhesive station or glue station is fixed to a solid mechanical structure, equipped with 4 adjustment axes, complete with format position indicators.


 


The technique of the Modular labeling machine 14 heads cold glue – adhesive 8000 bph


The label drive motor is perfectly synchronized with the speed of the labeler detected and controlled by a single high-resolution encoder.


The label dispensing speed based on the pack lab adhesive station is variable. By stopping the machine during labeling with the label dispensed halfway, it is possible to restart without having defects in the application of the label on the container.


The paper drive roller is specifically treated so as not to stick

The machine stops after two labels are missing on the reel.

Automatic missing label recovery function.


 Smoothing


The smoothing, customized for each individual format, includes brushes and/or rollers that can be removed as a whole for replacement without the use of tools.

For certain applications, an additional smoothing device can be mounted on the belt.


 Transmission and main control


The transmission to all moving parts is given by alternating gears in C40 and Zellamid steel.

The central motorization of the Modular labeling machine is provided by a gear motor driven by an “Inverter” electronic frequency converter.


 Speed regulation and automatic control


The production speed of the machine is totally automatic and is variable based on the incoming flow and outgoing disposal of the containers. Furthermore, a stop device, installed at the machine entrance, guarantees a minimum accumulation of containers at the machine entrance and an automatic safety stop in the event of an accumulation of containers at the machine exit. Everything is managed by a PLC.


 Pneumatic system


Service group incorporated into the Modular labeling machine with regulation valve and water separating filter ready for an existing connection.


 Electrical installation


CE-compliant system, ready for connection to the network. Voltage according to customer specifications. Control voltage 24 V DC


 Maintenance


Manual, individual, and grouped greasing points. Low-maintenance materials are used on the panel, such as sealed ball bearings and self-lubricating sliding materials. Periodic check of the oil level in the spacer screw.


 






Speed: 8000 BPH
Containers: Glass
No. of plates: 14
Plate movement: Electronic cam stepper/stepper motor
Number of stations: 5
Rotation direction: Clockwise
Labeling method: Adhesive, Cold glue
Label adjustment: Auto
Head adjustment: Electric
Add. label smoothing at machine exit: Yes
Safety features: Yes
Manuals: Yes